INTERNSHIP DETAILS

Thesis: Defect detection in laser cladding using scanners and camera technology

CompanyFraunhofer-Gesellschaft
LocationAachen
Work ModeOn Site
PostedJanuary 14, 2026
Internship Information
Core Responsibilities
You will integrate a line scanner into existing machines and adapt the software, conduct experiments with different parameter variations in the LMD process, and develop a machine learning model for automatic detection of surface defects. Additionally, you will create process maps to identify suitable parameter areas for LMD processes.
Internship Type
full time
Company Size
281
Visa Sponsorship
No
Language
English
Working Hours
40 hours
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About The Company
Fraunhofer IGD is the international leading institute for applied research in visual computing. Visual computing is image- and model-based information technology and includes computer graphics and computer vision, as well as virtual and augmented reality. In simple terms, the Fraunhofer researchers in Darmstadt, Rostock, and Kiel are turning information into images and extracting information from images. In cooperation with its partners, technical solutions and market-relevant products are created. Prototypes and integrated solutions are developed in accordance with customized requirements. In doing so, Fraunhofer IGD places users at the forefront, providing them with technical solutions to facilitate computer work and make it more efficient. Owing to its numerous innovations, Fraunhofer IGD raises man-machine interaction to a new level. Man is able to work in a more result-oriented and effective way by means of the computer and visual computing developments.
About the Role

In cooperation with the Chair of Laser Technology LLT, the Fraunhofer Institute for Laser Technology ILT offers the opportunity to write a thesis.

The Laser Material Deposition (LMD) department at the Fraunhofer ILT works closely with partners from industry and research on the development of process and system technology for laser metal deposition. The EHLA process (extreme high-speed laser cladding) developed and patented at the Fraunhofer ILT increases efficiency and cost-effectiveness through a modified powder feed and is attracting great interest from industry. In order to establish the technology in various industrial applications, further research into process development, digitalization and automation is required.

After an interview, the topics can be specialized and tailored to you.

 

 

Be part of change

  • You will integrate a line scanner into existing machines and adapt the software
  • You will also conduct experiments with different parameter variations in the LMD process and digitize the results
  • In addition, you will use algorithms to extract surface characteristics such as roughness, waviness, and contact ratio from the collected data
  • Furthermore, you will develop a machine learning model for the automatic detection of surface defects such as cracks and craters
  • Finally, you will create process maps to identify suitable parameter areas for LMD processes

 

What you contribute

  • You are studying a technical or scientific degree program such as mechanical engineering, materials science, or computer science
  • You are interested in technical problems in application-oriented research
  • Your strengths include a responsible, independent, and structured approach to work
  • Prior knowledge in the field of additive manufacturing, laser technology, or programming (NC, Python, C, etc.) is desirable but not essential

 

What we offer

👥 Team spirit: Creative, interdisciplinary environment with a motivated team, flat hierarchies, and an informal culture.
🖥 Workplace: Excellent range of machines and equipment, as well as first-class office facilities.
💪 Involvement: Practice-oriented thesis in an innovative applied research environment.
🧘 Work-life balance: Benefit from flexible working hours based on trust.
➕ Advantages: Opportunity to benefit from exciting corporate benefits.
🚐 Getting there: Good transport connections, parking spaces directly in front of the institute, an e-charging station, and a parking garage.

 

The position is limited in duration until completion of the thesis. We value and promote the diversity of our employees' skills and therefore welcome all applications – regardless of age, gender, nationality, ethnic and social origin, religion, ideology, disability, sexual orientation and identity. Severely disabled persons are given preference in the event of equal suitability. Our tasks are diverse and adaptable – for applicants with disabilities, we work together to find solutions that best promote their abilities. 

With its focus on developing key technologies that are vital for the future and enabling the commercial utilization of this work by business and industry, Fraunhofer plays a central role in the innovation process. As a pioneer and catalyst for groundbreaking developments and scientific excellence, Fraunhofer helps shape society now and in the future. 

Ready for a change? Then apply now and make a difference! Once we have received your online application, you will receive an automatic confirmation of receipt. We will then get back to you as soon as possible and let you know what happens next.

 

If you have any questions about this position, please contact:

Max Zimmermann, M.Sc.
Telephone: +49 241 8906-253

Fraunhofer Institute for Laser Technology ILT 

www.ilt.fraunhofer.de 

 

Requisition Number: 82780                Application Deadline: 03/31/2026

 

Key Skills
Laser TechnologyMachine LearningProgrammingAdditive ManufacturingData DigitizationSurface CharacterizationProcess DevelopmentAutomationTechnical Problem SolvingIndependent WorkStructured ApproachExperimentationParameter VariationSoftware AdaptationInterdisciplinary CollaborationResearch
Categories
EngineeringScience & ResearchTechnologyManufacturingData & Analytics
Benefits
Team SpiritWorkplaceInvolvementWork-Life BalanceAdvantages