Internship – Quality Wins implementation Engineer (Project Thesis)

ABB Garbagnate Monastero is seeking a motivated Thesis Student to join our team. You will play a key role in extending the Quality Wins (QWins) operating system to multiple production lines, with a focus on implementing 5S principles and defining critical quality metrics such as Gauge R&R and Process Capability

The work model for the role is #LI-Hybrid - full-time with possibility to get days for exams or meeting with university tutors.

This role is contributing to the EL/SP/Hub Eur Manufacturing Unit Enclosure in Garbagnate Monastero LC Italy.

Key Responsibilities & Implementation Activities

Phase 1: Assessment & Planning

• Conduct baseline assessment of current production lines and manufacturing processes
• Identify improvement opportunities aligned with QWins objectives
• Develop implementation roadmap with timelines and milestones

Phase 2: 5S Implementation

• Lead 5S implementation workshops on assigned production lines (Sort, Set in Order, Shine, Standardize, Sustain)
• Document best practices and standardize 5S procedures across lines

Phase 3: Quality Metrics Definition & Analysis

• Define and establish Gauge R&R studies for critical measurement systems
• Calculate Process Capability (Cpk, Pp, Ppm) for key quality characteristics
• Identify variation sources and root causes affecting process capability

Phase 4: Problem Solving & Continuous Improvement

• Implement corrective actions to improve process performance
• Track KPIs: OEE, defect rates, cycle time, and cost reduction

Requirements

• Bachelor's or Master's degree student in Engineering, Manufacturing, Industrial Engineering, or related field.
• Lean & Process Improvement: Basic knowledge of Lean Six Sigma fundamentals (DMAIC, VSM, Kaizen), 5S, and structured problem‑solving tools (FMEA, root cause analysis, 5‑Why).
• Operations & Quality: Understanding of manufacturing operations, production flows, OEE, and key quality metrics, including statistical quality concepts (e.g., process capability).
• Data & Analysis: Proficiency in Excel with basic statistical skills; Power BI knowledge is considered a plus.
• Strong analytical and problem-solving mindset with passion for operational excellence and continuous improvement.
• Ability to work independently and as part of cross-functional teams.
• Willingness to spend time on the production floor.

What's in it for you?

Benefits – You can count on:

• Hands-on experience with ABB's globally recognized Quality Wins operating system
• Mentorship from experienced Operations Excellence and CI professionals
• Exposure to modern manufacturing techniques and industry best practices
• Access to ABB's comprehensive training resources and certifications
• Opportunity to contribute to real manufacturing improvements with measurable impact
• Flexibility and work-life balance: Flexible working hours, hybrid work options, and a strong focus on work-life integration.
• Meal allowance: Access to canteen

More about us

ABB Smart Power provides energy distribution solutions for data centers, industrial and manufacturing plants, critical infrastructure and commercial buildings. The Division’s technical teams work closely with industry partners, delivering advanced solutions that support rapid growth, energy transition, and sustainability objectives. The Division’s portfolio includes industrial circuit breakers, enclosures, low-voltage systems, motor starting applications, safety devices like switches and relays. Its Power Protection unit supports the world’s largest data center companies with advanced energy-efficient UPS solutions. The Division’s ABB Ability™ Energy Manager provides a scalable, easy-to-use platform that helps organizations save energy and reduce CO2 emissions.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences.

Ready to make an impact?